Rice-lake Counterpart Configurable Counting Indicator - User Manuale Utente

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118677
Counterpart
Counting Scale Indicator
Version 2.00
User Manual
To be the best by every measure
®
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Sommario

Pagina 1 - User Manual

118677CounterpartCounting Scale IndicatorVersion 2.00User ManualTo be the best by every measure®

Pagina 2

4 Counterpart User ManualFigure 1-1. Numeric Keypad1.5 Tare RecallWhen a stored tare is displayed, Net annunciators willbe turned on. To display a sto

Pagina 3 - Contents

Counterpart User Manual - Introduction 51.7 Softkey SetupSoftkeys offer additional ways to access featuresassociated with the Counterpart. To access t

Pagina 4

6 Counterpart User Manual2.0 InstallationCounterpart is available in different configurations from just the indicator display to the display and count

Pagina 5

Counterpart User Manual - Installation 72.2 Scale Base Assembly (if purchasing the scale base separate from indicator)Do not turn the scale upside dow

Pagina 6 - 4 Counterpart User Manual

8 Counterpart User Manual2.3 Enclosure DisassemblyThe Counterpart indicator enclosure must be opened to connect cables for load cells, communications,

Pagina 7 - About This Manual

Counterpart User Manual - Installation 92.7 Cable GroundingExcept for the power cord, all cables should be grounded against the scale enclosure. Do th

Pagina 8 - 1.0 Introduction

10 Counterpart User Manual2.7.2 Digital I/OThe Digital I/O can be configured as either digital inputs or digital outputs as determined by the Digital

Pagina 9 - 1.4 Keypad Functions

Counterpart User Manual - Installation 112.9 CPU Board RemovalIf you must remove the Counterpart CPU board, use the following procedure:1. Disconnect

Pagina 10 - 1.6 Annunciator Symbols

12 Counterpart User Manual6. Using the supplied nuts, secure battery pack to enclosure using a 5/16” nut driver.Figure 2-6. Secure Battery Pack in to

Pagina 11 - 1.9 Indicator Operations

Counterpart User Manual - Installation 135. Make connections to the option card as required. Use cable ties to secure loose cables inside theenclosure

Pagina 13

14 Counterpart User Manual2.13 Bracket Assembly Connecting Indicator to Scale BaseThe Counterpart scale comes with an easy bracket assembly that conve

Pagina 14 - W arning

Counterpart User Manual - Installation 152.14 Indicator Replacement Parts and Assembly DrawingsFigure 2-12. Counterpart Indicator Replacement PartsFig

Pagina 15 - 2.7 Cable Grounding

16 Counterpart User ManualFigure 2-14. Counterpart Assembly and Components

Pagina 16 - 2.8 Enclosure Reassembly

Counterpart User Manual - Installation 17Figure 2-15. Counterpart DimensionsFigure 2-16. Counterpart Rear and Side Dimensions

Pagina 17 - 2.9 CPU Board Removal

18 Counterpart User Manual3.0 Configuration3.1 Front Panel ConfigurationTo set up and configure the Counterpart counting Scale, you will use the MENU

Pagina 18 - 2.12 Installing Option Cards

Counterpart User Manual - Configuration 19Various keys are used as directional keys to navigate through the menus (see Figure 3-2). The SAMPLE () andP

Pagina 19 - Port 3 LED

20 Counterpart User Manual3.4 Audit MenuThe audit menu accesses audit trail support. It provides tracking information for configuration and calibratio

Pagina 20

Counterpart User Manual - Configuration 213.6 Setup MenuThe setup menu allows you to configure settings for the scale, features, serial port settings,

Pagina 21

22 Counterpart User ManualFigure 3-6. Setup Menu: Scale SubmenuFEATUR PFORMTSERIALXXXXXXXIDDISPLAYTESTSETUPAUDIT CALIBRSCALESFORMATZRANGE MOTBANDOVRLO

Pagina 22 - 16 Counterpart User Manual

Counterpart User Manual - Configuration 23SETUP MenuParameter Choices DescriptionLevel 3 submenuSCALES 1 AND 2 Allows configuration and calibration of

Pagina 23

ContentsAbout This Manual ...

Pagina 24 - 3.2 Menu Navigation

24 Counterpart User ManualDFSENS 4OUT2OUT8OUT16OUT32OUT64OUT128OUTDigital filter cutout sensitivity. Specifies the number of consecutive readings that

Pagina 25 - 3.3 Revolution Configuration

Counterpart User Manual - Configuration 25Level 5 submenus - FormatPRIMRY UNITSDECPNTDSPDIVAllows you to set the primary units, decimal point format,

Pagina 26 - 3.4 Audit Menu

26 Counterpart User Manual3.6.2 SCALE 3 SubmenuFigure 3-7. Scale 3 Serial MenuSCALE 3 SubmenuParameter Choices DescriptionFormat SubmenuPRIMRY UNITSD

Pagina 27 - 3.6 Setup Menu

Counterpart User Manual - Configuration 273.6.3 FEATUR SubmenuFigure 3-8. FEATUR Submenu NEGCOUNTSAMPLQTY LOTUPDT1ONOFFCOUNTREGIONUIDCONSC#PASSWDSOFTK

Pagina 28 - ETHERNET

28 Counterpart User Manual FEATUR MenuParameter Choices DescriptionLevel 3 submenus - FeatureCOUNT NEGCOUNTSAMPLEQTYINSFSMPLLOTUPDTSCLCHGNEWITEMDISPAC

Pagina 29 - SETUP Menu

Counterpart User Manual - Configuration 29RECALL ONOFFON allows the Tare, Zero, and Units values to be maintained across a power cycle. Over/Under/Tar

Pagina 30

30 Counterpart User ManualUTWTUPDT OFFONEnables or disables the updating of the loaded ID with a new unit weight value.OFF - Parts can be sampled (gen

Pagina 31

Counterpart User Manual - Configuration 31CALIBR 0 Can enter a numeric password for each of the parameters listed. SETUPTESTT & DIDSPPWDLevel 4 su

Pagina 32 - 3.6.2 SCALE 3 Submenu

32 Counterpart User ManualLevel 5 submenus - Under the Level 4 SCLCHG Feature REZERO OFFONPerforms a zero function on change.CHKSTBLE ONOFFWhen changi

Pagina 33 - Figure 3-8. FEATUR Submenu

Counterpart User Manual - Configuration 333.6.4 FEATUR Menu, REGULA / INDUST SubmenuFigure 3-9. FEATUR Menu, REGULA/INDUST SubmenuFEATUR Menu, REGULA

Pagina 34 - UNITWTUPDATE

2 Counterpart User Manual4.0 Calibration ...

Pagina 35 - FEATUR Menu

34 Counterpart User ManualAGENCY NTEPCANADAINDUSTNONEOIMLSelects the agency having jurisdiction over the scale site.• OIML, NTEP, and CANADA modes all

Pagina 36

Counterpart User Manual - Configuration 353.6.5 Serial, PFORMT, DIG I/O, VERS SubmenusFigure 3-10. Serial, PFORMT, DIG I/O, VERS SubmenusSCALES FEATUR

Pagina 37

36 Counterpart User ManualSETUP MenuParameter Choices DescriptionLevel 2 submenusSCALE See Section 3.6.1 on page 21 Configure scale settings. See the

Pagina 38

Counterpart User Manual - Configuration 37OPTCARD NONEFIBERETHERNETWI-PORTRESERVEDUSBRS232-432Option card parameters. Select which connection can be s

Pagina 39 - Scale Parameter Levels

38 Counterpart User ManualDIGIO OFFPRINTZEROTAREUNITSCLEARDSPACCNT/GRSCLRCNSAMPLESFTKEY1SFTKEY2SFTKEY3SFTKEY4OUTPUTDigital I/O functionsLevel 3 submen

Pagina 40

Counterpart User Manual - Configuration 393.6.6 Setpoints MenuFigure 3-11. Setpoints MenuSCALES FEATURPFORMTXXXXXXXID DISPLAYTESTSETUPAUDIT CALIBRCONF

Pagina 41 - Same parameters

40 Counterpart User ManualLevel 3 SubmenuSP CFG SETPT 1SETPT 2-6Specifies the settings for gross,net, piece count, % rel, delay, waitss, counter and i

Pagina 42

Counterpart User Manual - Configuration 41WAITSS SourcePshaccmPhsprintPshtareAccessDigoutSenseCOUNTER ValueAccessDigoutINMOTION SourceAccessDigoutSens

Pagina 43 - DFFLTGTWY

42 Counterpart User ManualBATCH OffOnSpecifies whether the setpoint is used as a batch (ON) or continuous (OFF) setpoint.PSHACCM OffOnONquietSpecifiy

Pagina 44

Counterpart User Manual - Configuration 43Setpoints Weigh Mode Parameter MenuSet up of setpoints is allowed while in the weigh mode. While setting up

Pagina 45

9.2.1 Using the P EDP Command . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 769.3 C

Pagina 46

44 Counterpart User Manual3.7 Calibration MenuSee Section 4.0 on page 48 for calibration procedures. The Calibration menu can be protected by assignin

Pagina 47

Counterpart User Manual - Configuration 453.8 Test MenuFigure 3-14. Test MenuTEST MenuParameter Choices DescriptionLevel 2 submenusA/D AD1AD2EXCVACGiv

Pagina 48

46 Counterpart User Manual3.9 Display MenuThere are three display settings on the Counterpart. Figure 3-15. DISPLAY MenuSetting the display parameters

Pagina 49 - In Weigh Mode

Counterpart User Manual - Configuration 47Table 3-11. ID Menu ParametersREG 1, 2 - 150QUANTITYCODEDESCRIPTIONPART NUMBERLOT UNIT WEIGHTTAREUNITSLOCATI

Pagina 50 - 3.7 Calibration Menu

48 Counterpart User Manual4.0 CalibrationThe Counterpart can be calibrated using the front panel, EDP commands, or Revolution®. Calibration can be per

Pagina 51

Counterpart User Manual - Calibration 494.2 Five-point linearizationFive-point linearization (using the WLIN parameter)provides increased scale accura

Pagina 52 - 3.10 ID Menu

50 Counterpart User Manual4.5 Revolution® CalibrationTo calibrate the indicator using Revolution, theindicator EDP port must be connected to a PC runn

Pagina 53

Counterpart User Manual - Scale Operations 495.0 Scale OperationsThe following paragraphs contain detailed operator instructions for Counterpart. Incl

Pagina 54 - 4.0 Calibration

50 Counterpart User Manual5.3 Toggling Between Gross and NetTo toggle between net and gross weight, a tare value must be entered into the scale. Follo

Pagina 55 - 4.4 EDP Command Calibration

Counterpart User Manual - Scale Operations 515.4.1 Unit Weight Operation by SamplingUnit weight operation by sampling is accomplished by placing a 10

Pagina 56 - 4.6 More About Calibration

4 Counterpart User ManualRice Lake continually offers web-based video training on a growing selection of product-related topics at no cost. Visit www.

Pagina 57 - 5.0 Scale Operations

52 Counterpart User ManualCounting Out of a Full Container - See Total Amount Remaining in the ContainerTo carry out this operation you must know the

Pagina 58 - 5.4 Entering Unit Weights

Counterpart User Manual - Scale Operations 534. When you have reached the REG number you want to set, press to select that register number.5. Press

Pagina 59

54 Counterpart User Manual5.5.4 Adding an ID From Count Mode1. Press the CODE softkey.2. Add in the ID number.3. If the ID number is not already in th

Pagina 60 - Figure 5-1. ID Menu

Counterpart User Manual - Scale Operations 555.6 WeighVaultWeighVault is a PC program which allows Counterpart users to add, edit, and access IDs over

Pagina 61

56 Counterpart User Manual5. Set the default gateway, DNS Pri, DNS Sec - no changes.6. Set the local port - 10001.7. Set the remote IP address - 192.1

Pagina 62

Counterpart User Manual - Scale Operations 575.7 Totalization CountsCounterpart has a totalization function that allows you to totalize the quantity o

Pagina 63 - 5.6 WeighVault

58 Counterpart User Manual5.8 Parts Reduction CountsParts reduction can also be done by using the - key while the scale is in the weighing mode and th

Pagina 64 - 5.6.2 Using Weighvault

Counterpart User Manual - Scale Operations 595.10 Connecting a Barcode ScannerThe Counterpart will accept a barcode scanner connected to the unit. In

Pagina 65 - 5.7 Totalization Counts

62 Counterpart User Manual6.0 Serial CommandsThe Counterpart can be controlled by a PC or remotekeyboard connected to an indicator serial port.Control

Pagina 66 - 5.8 Parts Reduction Counts

Counterpart User Manual - Serial Commands 636.1.2 ID CommandsUp to 150 codes can be entered under ID commands.Table 6-2. ID Commands6.1.3 Reporting Co

Pagina 67

Counterpart User Manual - 1About This ManualThis manual is provided for the use of trained and qualified installers of counting scales, and represent

Pagina 68 - 6.0 Serial Commands

64 Counterpart User Manual6.1.5 Parameter Setting CommandsParameter setting commands allow you to display orchange the current value for a particular

Pagina 69

Counterpart User Manual - Serial Commands 65SC.WLIN.V1SC.WLIN.V5#nTest weight value for linearization points 1–50.000001–9999999SC.WLIN.C1–SC.WLIN.C5#

Pagina 70

66 Counterpart User ManualEDP.PORT Port reporting command. It responds to the port you are connected to.EDP.RESPONSE#p Port response ON, OFFEDP.SOURCE

Pagina 71

Counterpart User Manual - Serial Commands 67REG.SNPSHOT Display or Scale weight source DISPLAY, SCALESD Set date MMDDYY, DDMMYY, YYMMDD, or YYDDMM. En

Pagina 72

68 Counterpart User Manual6.1.6 Normal Mode CommandsThe normal mode print commands (see Table 6-10) transmit data to the serial port on demand in eith

Pagina 73

Counterpart User Manual - Print Formatting 697.0 Print FormattingThe Counterpart provides nine print formats, GFMT, NFMT, TOTALFMT, PALFMT, CFMT, ACCF

Pagina 74 - Command Description

70 Counterpart User ManualCommand DescriptionSupported Ticket Formats<G> Gross weight in displayed units GFMT, NFMT, TOTALFMT, PALFMT, CFMT, ACC

Pagina 75 - 7.0 Print Formatting

Counterpart User Manual - Print Formatting 71Gross, net, and tare weights are 8 digits in length, including sign and decimal point, followed by a spac

Pagina 76 - Supported Ticket

72 Counterpart User ManualThe 500-character limit of each print format string includes the output field length of the print formatting commands,not th

Pagina 77

Counterpart User Manual - Print Formatting 73Figure 7-1. PFORMT Menu, Showing Alphanumeric Character Entry Procedure7.2.3 Using Revolution® The Revolu

Pagina 78 - 7.2 Customizing Print Formats

2 Counterpart User Manual1.0 IntroductionThe Counterpart offers practical solutions for a full range of precision counting applications. A bright LCDd

Pagina 79 - Format Format

74 Counterpart User Manual7.2.4 Print Label ExamplesListed below are print formatting examples that appear with the various formats.Count and Setpoint

Pagina 80 - 74 Counterpart User Manual

Counterpart User Manual - Print Formatting 75Total Label FormatFigure 7-7. Total Format Label ExampleGross/Tare/Net Label FormatFigure 7-8. Gross/Tare

Pagina 81

76 Counterpart User Manual8.0 WLAN Installation InstructionsBefore installing this option, you must contact your IT administrator to obtain network co

Pagina 82

Counterpart User Manual - For More Information 779.0 Appendix9.1 Error MessagesIf an error code appears on the display, use the information in Table 9

Pagina 83 - - - - - -

78 Counterpart User ManualTable 9-2. Error Codes Returned on XE Command9.2.1 Using the P EDP CommandThe P EDP command returns the current displayedwei

Pagina 84 - 9.2.1 Using the P EDP Command

Counterpart User Manual - For More Information 799.3 Continuous Output (Stream) FormatFigure 9-1 shows the default continuous output format sent to a

Pagina 85 - <LF>

80 Counterpart User Manual<B [–]n,…> See descriptions below Bit fields. Comma-separated sequence of bit field specifiers. Must be exactly 8 bits

Pagina 86

Counterpart User Manual - For More Information 81B18 Configuration =000 if primary DECPNT=8888800=001 if primary DECPNT=8888880=010 if primary DECPNT=

Pagina 87

82 Counterpart User Manual9.6 Digital FilteringThe Counterpart uses averaged digital filtering to reduce the effect of vibration on weight readings. A

Pagina 88 - 9.6 Digital Filtering

Counterpart User Manual - For More Information 839.6.3 Setting the Digital Filter ParametersFine-tuning the digital filter parameters greatly improves

Pagina 89 - 9.6.4 Audit Trail Support

Counterpart User Manual - Introduction 31.4 Keypad Functions Key Function POWERTur ns the Counterpart unit on/off.NOTE: If the PC1 jumper is se

Pagina 90 - 9.7 Serial Scale Interface

84 Counterpart User Manual9.7 Serial Scale InterfaceSerial port 1 can be configured for serial scale input. The serial scale function allows other sca

Pagina 91 - 9.8 Regulatory Mode Functions

Counterpart User Manual - For More Information 859.8 Regulatory Mode FunctionsThe function of the front panel TAR E and ZERO keys depends on the value

Pagina 92 - 9.9 Updating Firmware

86 Counterpart User Manual9.9 Updating FirmwareTo update firmware of the Counterpart, you must have Revolution installed and a .hex file on your compu

Pagina 93 - 9.10 Specifications

Counterpart User Manual - For More Information 87Figure 9-5. Rice Lake Updater Screen8. Click the Program button. The update will take several moments

Pagina 94 - 9.11 Specifications

88 Counterpart User Manual9.11 SpecificationsPOWER:Power source:Input: 100-240VAC, 47-63 Hz, 5 watts, US power cordOutput: 9VDC or 12VDC 1.25 m

Pagina 95 - Counterpart Limited Warranty

Counterpart User Manual - For More Information 89Counterpart Limited WarrantyRice Lake Weighing Systems (RLWS) warrants that all RLWS equipment and sy

Pagina 96 - For More Information

90 Counterpart User ManualFor More InformationLiterature• Counterpart Sales Literature, PN 125545• Counterpart CD with WeighVault, PN 125546• Weighvau

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